High Voltage Cables

Zeonics Systech manufactures several types of High Voltage Cables used for DC and AC applications, the maximum voltages available are 500kVDC and starts from 5kVDC. The standard Cables and Wires come in lengths of 25m unless otherwise specified. Lengths of 100m can also be provided. All the Cables are tested for its full specification and accompanies a certificate of conformance with the supplies. Minimum quantity is 25m subject to size and specs.

We also manufacture Low Inductance Cables for 25kV and 35kV Applications used as Load lines, in certain critical applications of Missile Stage Separation, Detonation Experimentation.

ATC - All Tinned Copper
PE - Polyethelene.

These cables can also be supplied in cable harnesses with suitable High Voltage Connectors connected on both sides.

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High Voltage Connectors

Introduction:

Due to the Continuous in house Requirement of high voltage connections, in Reliable Equipment. We at 'Zeonics Systech' developed In house several types of H.V. Connectors which could be used for different Applications. These connectors are of different types as listed below under separate Categories.

SINGLE PIN CONNECTORS

• Insulated Connectors
• Metal Connectors
• Special Connectors

a) Insulated Connectors:

This variety of connectors are developed in house for our own requirements to be used in certain critical projects for which you are using the same. They are Exclusively made from a Proprietary Polymer having very high Impact Strength as well as Excellent electrical properties. All the connectors developed are as per our own specification to be used for special applications and are an Excellent Connecting method for the Scientist, Hobbyish Experimentalist and Students. These connectors also Qualify for lot of other capabilities as listed in the Qualification layout shown herewith.

• Operation Temperature -20°C to +85°C
• Maximum Insertion Cycles Guaranteed - 5000 times.
• Maximum RH @ 40°C - 85% RH and on special request 95% can be achieved.
• All connectors above 35KV are to be of oil immersed type (Please note)
• All rubber components are nitrite rubber or as per requirement of the customers on special request. Nitrite, silicone can also be used.
• All connectors can be used up to a height of 3000mtrs above mean sea level.
• All the connectors can be supplied with suitable H.V. Cable connectors attached to the body.
• All the connectors are provided with Anti Corona sphere for ratings above 35kVDC.

b) Metal connectors:

All the above specs as given in Qualification Layout have further EMI RFI Protection due to its metal Composition

c) Special Connectors:

2Pin 25KV Connectors : Hermetically Sealed 2 Pin Connector casing is manufactured using polymer material and also Silicon Rubber Inserts with Gold Plated spring contact pins and cable holding clamps with Stainless Steel Fasteners.

• Working Voltage: 22kV DC
• Test Voltage: 25kV DC
• Continuous Current: 10A
• Peak Current: 20kA
• Max Temperature: 85°C
• Min Temperature: -10°C
• Receptable Diameter: 36mm
• Overall Diameter: 65mm

Silicon In Line Connectors

Temperature Range: -50°C to +125°C

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